Wednesday, January 23, 2013

Roofing.
So yes, we had professionals put up the trusses and sheathing. A wise move by the builders supervising us at this stage. What we've learned is that you have to pick your battles with things. However, in our effort to save money and do as much as we can ourselves, we did finish the roof.


Note the Tyvek attached by the roofers before the trusses went up. Smart. The "lookouts" (overhangs at the gables) were part of our original design. We think it gives the house a better look, more architectural.

Also note the single garage-roof truss attached to the north-east side of the house. This is so that later we can map out the garage lines when we add that this spring (2013).















As you can see, it's been raining. It's late October at this point, and getting the shingles on is top priority. (Those ripple-y bumps on the roof are warping roofing paper.)

My brother Patrick and I loaded the shingles onto the roof. They have a truck with a conveyor belt lift and you just keep on humpin' really heavy bundles of shingles as fast as you can, spreading them about for use later. The boards along the edge were placed by the roofers. You pull those up as you go.

Robin from Bridlewood Builders giving us tips on the use of step-flashing and roof jacks.

Here you can see how we've placed roof jacks as we work our way up. It's around November 6 of 2011.














Next: as the winter approaches, we jam on "Closing In"!

Tuesday, January 22, 2013

2012


Okay...so we haven't been so good about blogging. This is because doing it has absorbed so much of our time outside of work that we don't have time to write about it. But those who wish to see the story continue. Here's some activity since October 2012...




The view from the 2nd floor as the decking went up.

Completed 2nd floor. Then...2 weeks later...
ROOFERS! Do not attempt this without professional supervision. Very slick, this was just 8 hrs after they started. The next 2 days had the sheathing and base covering (tar paper & ice shield) in place.

Well that's enough for tonight. Want to publish, so will be back soon (promise this time!)











Friday, January 11, 2013

August 20th & 21st

Here's the first floor going up. The deck...











Saturday, January 21, 2012

September 2011

Unfortunately Eric lost some pictures from his phone, but these will give one an idea of how the 2nd floor decking was done as a "hanging floor system". These are some joist hangers nailed to the beam over Julie's studio. And then a long shot showing the joists in their hangers.















Here, the deck is coming together. This is Sept 17th. We work on weekends and a few hours here and there when we aren't at our jobs. Believe it or not, a lot of this was done by one person, especially with the shorter joists.


Looking thru the joists...
On the left is the opening to the living room which will have a cathedral ceiling. In the foreground is an opening in the srairwell for light and air.

Here, the decking is in place and the first floor is starting to get some shelter from the sun and rain. This was the wettest September on record, so it was difficult to find the time to get things done, but we did.






The View

This is the view from the living room window.
It's important to stop and just admire!
...before the next tasks: to plate the top of the walls, backfill the French drain on the southeast side, and add some load-bearing walls to the interior so that we can set the beams.

Remainder of Aug. 20th Weekend

After we finished that corner, the four of us (Julie and I, and the builders) managed to get the remaining first floor walls up in 1 more day. Note the bracing and the beam pockets cut by the manufacturer along the southwest wall.

And here, Robin & I are fitting the sliding patio door header into place. Framing lumber at the edges of some pieces fit into grooves of other pieces. The grooves are glued before fitting, and 8-penny nails are driven into this seam, anchoring into the lumber on each side.

Similarly, the bottoms of each panel are grooved, and as the panels are fitted, glued and nailed along the bottom. This is for strength and weather-tightness. Here, Terry is using a come-along ratchet strap to pull one wall toward another, set, wall for a tight fit.

By Monday afternoon we're just about finished. I took this shot from a ladder while fitting the last window header panel into place over the corner kitchen windows.

Here's a close up of the top grooves. 2x6 lumber will be fitted into this all the way around, glued, and nailed. Then a top plate that is wide enough to span from outer to inner sheathing is glued and nailed atop the bottom plate in the groove. This will form the solid surface upon which to nail the hanging flooring system brackets.

Monday evening, front...

...and rear. Note that we still haven't filled in this side of the house. We had to put that off for the sake of time.

And from the inside, southwest wall. Note the beam pockets on each side of the side patio doorway. Unseen are 6 2x6 studs that carry the load of the beams to the supports in the crawl space.

Now school has started and Julie & I are back to work, so proceeding becomes a monumental scheduling chore!

Saturday, December 24, 2011

Now, a house starts to emerge

So on August 20th, we began. Safety first: cover any "holes" (like this hatchway to the crawl space).
Set up a shelter against the blazing sun.

And start by striking chalk lines to mark the wall edges, and designate those areas for door openings that would not have wall-sills ("no glue")

Checking to make sure everything was square (we'd had lots of rain, so swelling was a concern), and marking these access points, as well as marking off and drilling for electrical wiring access, took most of Saturday.
Note the 2x6" sill, which has been glued/screwed onto the deck. Note also the 1/2" ledge that the outer skin of OSB will rest on. The bottom of each panel is channeled to fit over the 2x6, and the base of each panel is glued and nailed to the 2x6 (both inner and out skins). Even though there is a 1" channel for electrical wiring drilled horizontally through each panel (to run outlet boxes), we thought it might be easier just to feed up from the crawl space. Note the holes drilled into the crawl space below deck ("duplex outlet" symbol drawn in lower right).

This is the first panel being raised. It was assembled from 4 pieces: 2 sides, a bottom, and laminated veneer lumber header to support the load over this 100" wide window.

And so it went until by the end of the day (3-ish, after all it was Saturday and the builders had worked all week), we had our first corner built. This is Bob, Robin, Eric & Terry--picture courtesy of Eva, Bob's wife, and erstwhile provider of snacks and iced teas!